Kaiyue Rubber (Jingxian): Delivering High-Quality Rubber & Silicone Products for Industrial & Daily Applications Worldwide.
English
 |
loading
| Availability: | |
|---|---|
| Quantity: | |
This SAE100R1AT / EN857 1SN hydraulic hose strictly adheres to both SAE 100R1AT and EN 857 1SN specifications, delivering dependable fluid power transmission for heavy-duty systems. Beyond basic compliance, the product carries authoritative ISO 9001, MSHA, and CE certifications, ensuring it meets the most rigorous international industrial safety mandates. Engineered with a robust 4:1 safety factor, it provides exceptional pressure containment, significantly minimizing the risk of unexpected bursts and protecting both personnel and valuable machinery on site.
Built around a premium, imported oil-resistant synthetic rubber inner tube, this single wire braided hydraulic hose guarantees a dense, uniform core that prevents fluid permeation. The reinforcement layer utilizes specially selected 2750MPa high-tensile steel wire. This advanced braiding technique enhances the burst pressure margin by over 30% compared to conventional alternatives. It maintains structural integrity and flexibility under continuous working pressures ranging from 4.0MPa to 16.0MPa, offering a reassuringly rigid yet pliable feel during installation that prevents kinking.
Operating flawlessly across extreme environments, the hose handles a broad temperature spectrum from -40°C to +100°C. To guarantee this resilience, our independent testing facility conducts rigorous high-frequency impulse tests, alongside 100% factory working and burst pressure evaluations. This uncompromising laboratory oversight ensures zero-defect batches, meaning the hose retains its physical flexibility and anti-aging properties whether exposed to freezing outdoor conditions or intense mechanical heat generated by synthetic hydraulic fluids and emulsions.
Designed for extended operational cycles, this EN857 1SN hydraulic hose routinely exceeds 3,000 working hours in demanding environments. We utilize internationally advanced automated braiding production lines that ensure precise dimensional consistency, uniform wall thickness, and superior adhesion between rubber layers. This massive daily production capacity guarantees that large-scale procurement orders are manufactured efficiently and delivered strictly on schedule, effectively reducing replacement frequency and maintenance downtime for industrial and construction equipment.
Offering deep customization capabilities, we support a complete size range from 3/16" to 2" inner diameters. Procurement teams can request bespoke layline printing, specific cover colors, and complete matched fitting assemblies. Furthermore, the precise dimensions and tolerances are engineered to be fully interchangeable with leading international brands like Parker and Aeroquip, providing a highly cost-effective, drop-in replacement solution for global fleet maintenance and OEM assembly lines.
Item | Details |
Standard | SAE 100R1AT, EN 857 1SN |
Structure | Single steel wire braided hydraulic hose |
Inner Tube | Oil-resistant synthetic rubber (NBR) |
Reinforcement | 1-layer high-tensile steel wire braid |
Cover | Weather, ozone & abrasion-resistant synthetic rubber |
WorkingTemperature | -40° C to +100° C |
Applicable Media | Mineral oil, synthetic hydraulic fluids, oil-water emulsions |
Color | Black (custom colors available for bulk orders) |
The SAE100R1AT hydraulic hose serves as a core fluid transmission component for excavators, loaders, bulldozers, and road rollers. It expertly conveys hydraulic oil in medium-pressure systems, ensuring the precise and stable operation of booms, buckets, and lifting mechanisms. The tough synthetic cover resists the abrasive friction, dirt, and mechanical impacts typical of heavy-duty construction sites, matching the rigorous demands of EN857 1SN standards.
As a highly reliable medium pressure hydraulic hose, it is widely integrated into hydraulic power units, hydraulic presses, injection molding machines, and automated production lines. It guarantees smooth, uninterrupted oil flow and stable pressure retention. Because its dimensions perfectly match international standards, it acts as an ideal drop-in replacement for legacy equipment, improving operational efficiency during long-term continuous work.
The EN857 1SN single wire braided hydraulic hose is perfectly adapted for tractors, harvesters, sprayers, and other heavy agricultural implements. The ozone-resistant cover withstands prolonged exposure to harsh sunlight, mud, and outdoor weather. It stably controls hydraulic components for planting and harvesting, offering exceptional environmental adaptability across changing seasons without premature cracking.
This SAE100R1AT / EN857 1SN hydraulic hose is applied extensively to forklifts, cranes, and heavy conveyor systems. It transmits hydraulic power to critical lifting and conveying mechanisms, featuring excellent bending flexibility to accommodate the continuous movement of mast assemblies. The high burst pressure margin and 4:1 safety factor ensure secure, leak-free operation during heavy payload handling scenarios.
Proper handling and operation of the SAE100R1AT / EN857 1SN hydraulic hose are critical for maximizing service life and maintaining system safety. Please follow these operational guidelines:
System Initialization: For machines newly fitted with the hose, always begin with a low‑pressure pre‑operation phase. This bleeds air from the circuit and allows the system to stabilize before applying full mechanical loads.
Routing & Installation: Avoid sharp bends that exceed the published minimum bend radius. Ensure the hose is not twisted during fitting assembly, as twisting induces structural stress on the inner steel wire braid.
Pressure Management: Strictly maintain working pressures within the specified rated range (4.0MPa to 16.0MPa depending on size). Avoid sudden pressure spikes or hydraulic shocks that could compromise the reinforcement layer.
Routine Inspection: Periodically inspect the outer cover for signs of physical abrasion, blistering, or exposure of the steel wire. Check all joint connections regularly for weeping or fluid leaks to ensure a dry, secure fit.
Standard operation ensures stable running, longer hose life, and a better overall user experience.
A: It is engineered specifically for medium-pressure hydraulic systems. The rated working pressure varies by inner diameter (ranging from 4.0MPa to 16.0MPa), fully complying with SAE100R1AT and EN857 1SN safety standards. It provides reliable fluid transmission for heavy construction, agricultural, and industrial machinery without pressure drops.
A: When installed, operated, and maintained according to standard guidelines—avoiding over-bending, twisting, or chemical corrosion—the expected service life spans 2 to 3 years (often exceeding 3,000 active working hours). Conducting regular visual checks for cover wear and joint integrity will effectively maximize its operational lifespan.
A: Absolutely. The outer cover is formulated with a specialized synthetic rubber that offers exceptional resistance to ozone, UV radiation, and physical abrasion. It feels robust to the touch and resists cracking or premature aging, making it perfectly suited for exposed construction sites, muddy agricultural fields, and demanding outdoor industrial applications.
A: Always ensure a strict match between the hose's inner diameter, the fitting type, and the system's pressure rating. Route the hose to avoid twisting and never bend it tighter than its published minimum bend radius. Securely fasten and torque the joints to prevent fluid weeping, which guarantees system stability and protects the surrounding environment.
To ensure that every batch of hydraulic hose arrives at your facility in pristine condition, we implement rigorous, export-grade packaging protocols. Depending on the order volume and transportation method, we offer multiple protective solutions including durable woven bags, tight transparent film wrapping, standard corrugated cartons, and heavy-duty fumigation-free wooden crates for ocean freight. This meticulous approach to logistics prevents physical abrasion, moisture ingress, and UV exposure during long-haul international transit, ensuring the rubber maintains its factory-fresh finish and structural integrity upon delivery.
